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04. Advanced Bundle

Written By: Rat Rig (and one other contributor)

Comments: 2
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Steps

Introduction

BEFORE STARTING:

Before beginning this guide, you must prepare all the necessary wires for the assembly. Below is a list of the required wires. The following nomenclature will be used: (Wire Length)_(AWG)_(Wire Color)_(A-End Connector)_(B-End Connector)_(ID number).

Use a small piece of tape to label each wire to ensure a smooth assembly process.

700mm - 16AWG RED (A-Ferrule, B-Ferrule) (4)
700mm - 16AWG BLACK (A-Ferrule, B-Fork) (5)
120mm - 16AWG RED (A-Fork, B-Fork) (6)
600mm - 16AWG RED (A-Fork, B-Ferrule) (7)
600mm - 16AWG BLACK (A-Fork, B-Ferrule) (8)
150mm - 22AWG BLACK (A-Fork, B-Ferrule) (9)
150mm - 22AWG RED (A-Ferrule, B-Ferrule) (10)
150mm - 22AWG BLACK (A-Ferrule, B-Ferrule) (11)
400mm - 22AWG RED (A-Ferrule, B-Fork) (12)
2x 400mm - 22AWG BLACK (A-Ferrule, B-Fork) (13)
4x 550mm - Multicore 3 Conductor - 24AWG BLACK (A-(3x)Ferrule, B-(3x)Ferrule) (14)
4x 800mm - 16AWG RED (A-Fork, B-Ferrule) (15)
4x 800mm - 16AWG BLACK (A-Fork, B-Ferrule) (16)
4x 30mm - 22AWG BLACK (A-Ferrule, B-Ferrule) (17)
100mm - 22AWG RED (A-Ferrule, B-Ferrule) (18)
900mm - Multicore 2 Conductor - 24AWG (A-2xFerrule, B-2xFerrule) (19)

Step 1 Prepare the stepper driver parts

4x Stepper driver - OMC DM542T
8x M4x16 cap head screw
8x M4 washer
8x M4 locking hex nut

Step 2 Install the stepper drivers - Part 1

1x Stepper driver - OMC DM542T
2x M4x16 cap head screw
2x M4 washer
Install an M4 washer on to each M4x16 screw
Align the stepper driver with the holes on the panel, and insert an M4x16 screw through the stepper driver and panel as shown
Keep supporting the stepper driver until the locking hex nuts are installed in the next step

Step 3 Install the stepper drivers - Part 2

Install an M4 locking hex nut on to each of the M4x16 screws and tighten them to secure the stepper driver to the panel

Repeat the previous step, and this step, to install the remaining 3 stepper drivers as shown

2x M4 locking hex nut
Install an M4 locking hex nut on to each of the M4x16 screws and tighten them to secure the stepper driver to the panel
Repeat the previous step, and this step, to install the remaining 3 stepper drivers as shown

Step 4 Prepare the CNCDrive AXBB-E CNC controller parts

1x CNCDrive AXBB-E CNC controller
4x Spacer - Nylon - 4.2x6.3x10mm
4x M4x25 cap head screw
4x M4 locking hex nut

Step 5 Install the AXBB-E CNC controller - Part 1

1x CNCDrive AXBB-E CNC controller
4x Spacer - Nylon - 4.2x6.3x10mm
4x M4x25 cap head screw
Install an M4x25 screw through each mounting hole on the AXBB-E CNC controller
Install a nylon spacer on to each M4x25 screw
Align the M4x25 screws with the holes in the panel as shown
Keep supporting the AXBB-E CNC controller until the locking hex nuts are installed in the next step

Step 6 Install the AXBB-E CNC controller - Part 2

Install an M4 locking hex nut on to each of the M4x25 screws and tighten them to secure the AXBB-E CNC controller to the panel

4x M4 locking hex nut
Install an M4 locking hex nut on to each of the M4x25 screws and tighten them to secure the AXBB-E CNC controller to the panel

Step 7 Prepare the 5V & 24V power supply parts

5x M3x6 cap head screw
5x M3 washer
1x Meanwell RS-15-5 5V power supply
1x Meanwell RSP-75-24 24V power supply

Step 8 Wire the 5V power supply

It is recommended to wire the power supply before installing it in the electronics enclosure. Please connect the following wires:

It is recommended to wire the power supply before installing it in the electronics enclosure. Please connect the following wires:
XXmm - 18AWG BROWN (A-Fork, B-Ferrule) (XX)
XXmm - 18AWG BLUE (A-Fork, B-Ferrule) (XX)
XXmm - 18AWG YELLOW/GREEN (A-Fork, B-Ferrule) (XX)
2x 400mm - 22AWG BLACK (A-Ferrule, B-Fork) (13) Overlay the two forks in the screw terminal.
400mm - 22AWG RED (A-Ferrule, B-Fork) (12)
Connect all the wires above to the power supply, using the fork connectors on each wire
After insertion, attempt to pull the wire to verify that it is securely attached

Step 9 Install the 5V power supply - Part 1

Install the component using the designated holes

Install the component using the designated holes
2x M3x6 cap head screw
2x M3 washer
Install an M3 washer on to each M3x6 screw and insert them into the marked holes

Step 10 Install the 5V power supply - Part 2

Install the power supply as shown, securing it by screwing the M3x6 screws into the threaded holes on the side of the PSU body

Feed all of the power supply wires through the designated slot

1x Meanwell RS-15-5 5V power supply
Install the power supply as shown, securing it by screwing the M3x6 screws into the threaded holes on the side of the PSU body
Feed all of the power supply wires through the designated slot

Step 11 Wire the 24V power supply

It is recommended to wire the power supply before installing it in the electronics enclosure. Please connect the following wires:
600mm - 16AWG RED (A-Fork, B-Ferrule) (7)
600mm - 22AWG BLACK (A-Fork, B-Ferrule) (8)
XXmm - 18AWG YELLOW/GREEN (A-Fork, B-Ferrule) (XX)
XXmm - 18AWG BLUE (A-Fork, B-Ferrule) (XX)
XXmm - 18AWG BROWN (A-Fork, B-Ferrule) (XX)
Connect all the wires above to the power supply, using the fork connectors on each wire
After insertion, attempt to pull the wire to verify that it is securely attached

Step 12 Install the 24V power supply - Part 1

Install the component using the designated holes
3x M3x6 cap head screw
3x M3 washer
Install an M3 washer on to each M3x6 screw and insert them into the marked holes

Step 13 Install the 24V power supply - Part 2

1x Meanwell RSP-75-24 24V power supply
Install the power supply as shown, securing it by screwing the M3x6 screws into the threaded holes on the side of the PSU body
Feed all of the power supply wires through the designated slot

Step 14 Prepare the 48V power supply parts

2x Meanwell RSP-320-48 48V power supply
4x M4x8 cap head screw
4x M4 washer

Step 15 Wire the 48V power supply (x2)

It is recommended to wire the power supply before installing it in the electronics enclosure. Please connect the following wires:
2x 800mm - 16AWG RED (A-Fork, B-Ferrule) (15)
2x 800mm - 16AWG BLACK (A-Fork, B-Ferrule) (16)
XXmm - 18AWG YELLOW/GREEN (A-Fork, B-Ferrule) (XX)
XXmm - 18AWG BLUE (A-Fork, B-Ferrule) (XX)
XXmm - 18AWG BROWN (A-Fork, B-Ferrule) (XX)
Connect all the wires above to the power supply, using the fork connectors on each wire
After insertion, attempt to pull the wire to verify that it is securely attached

Step 16 Install both 48V power supplies - Part 1

Install the component using the designated holes
4x M4x8 cap head screw
4x M4 washer
Install an M4 washer on to each M4x8 screw and insert them into the marked holes

Step 17 Install both 48V power supplies - Part 2

Install the power supply as shown, securing it by screwing the M4x8 screws into the threaded holes on the side of the PSU body

Repeat to install the second power supply, paying attention to the orientation

2x Meanwell RSP-320-48 48V power supply
Install the power supply as shown, securing it by screwing the M4x8 screws into the threaded holes on the side of the PSU body
Repeat to install the second power supply, paying attention to the orientation
Feed all of the wires from both power supplies through the designated slot

Step 18 Wire the following components

700mm - 16AWG RED (A-Ferrule, B-Ferrule) (4) Connect the wire from the start button (in) to the I1+ terminal on port2 of the AXBB-E

700mm - 16AWG BLACK (A-Ferrule, B-Fork) (5) Connect the ferrule in the Black PTFix block and the fork on the A2 terminal of the contactor.

600mm - 16AWG RED (A-Fork, B-Ferrule) (7) Connect the ferrule into the Red PTFix block, the fork end should have been connected to the power supply here.

700mm - 16AWG RED (A-Ferrule, B-Ferrule) (4) Connect the wire from the start button (in) to the I1+ terminal on port2 of the AXBB-E
700mm - 16AWG BLACK (A-Ferrule, B-Fork) (5) Connect the ferrule in the Black PTFix block and the fork on the A2 terminal of the contactor.
600mm - 16AWG RED (A-Fork, B-Ferrule) (7) Connect the ferrule into the Red PTFix block, the fork end should have been connected to the power supply here.
600mm - 16AWG BLACK (A-Fork, B-Ferrule) (8) Connect the ferrule into the Black PTFix block, the fork end should have been connected to the power supply here.
150mm - 22AWG BLACK (A-Fork, B-Ferrule) (9) Connect one end of the wire to the Black PTFix block and the other to the I1- terminal on port 2 of the AXBB-E
120mm - 16AWG RED (A-Fork, B-Fork) (6) Connect the wire from terminal 13NO on hte contactor to the A1 terminal on the contactor. A1 should have 2 Forks inserted.