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25x Heat Insert M3
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2x Heat Insert M4
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1x rr_vc4_toolhead_duct
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2x rr_vc4_toolhead_back_clamp
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1x rr_vc4_toolhead_front
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1x rr_vc4_toolhead_toolboard_vertical
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1x rr_vc4_toolhead_back
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Clean the sacrificial layers on the rr_vc4_toolhead_back_clamp parts, obtaining a clean passthrough hole.
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1x rr_vc4_toolhead_front
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5x Heat Insert M3
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2x Heat Insert M4
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1x rr_vc4_toolhead_toolboard_vertical
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4x Heat Insert M3
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2x rr_vc4_toolhead_back_clamp
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Remove the sacrificial layer
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2x Heat Insert M3
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1x Rat Rig toolhead plate
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4x M3x6 Countersink Screw with applied thread locker
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Rat Rig toolhead plate
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4x M3x6 Countersink Screw
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Tighten the M3x6 Countersink Screws to secure the plate to the carriage.
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Pay attention to the orientation of the metal plate, having the pointy side towards the front of the printer, chamfered holes up.
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Avoid using a ball end hex key, as they are more prone to damaging the sensitive M3 countersink screw head.
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After tightening the screws, it is essential to verify that the X carriage retains its free movement. Excessive tightening of the screws may lead to the binding of the carriage.
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1x rr_vc4_toolhead_back
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2x rr_vc4_toolhead_back_clamp
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1x rr_vc4_toolhead_duct
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1x 4028 Part Cooling Fan
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2x M3x35 Countersink Screw
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2x M3x35 Cap Head Screw
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2x M3x16 Cap Head Screw
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1x M3x8 Cap Head Screw
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Remove the four rubber spacers on the 4028 Part Cooling Fan
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Rat Rig toolhead back printed part
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Rat Rig toolhead duct printed part
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2x M3x16 Cap Head Screw
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1x M3x8 Cap Head Screw
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Insert the M3x16 screws through the back part and tighten them into the duct.
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Feed the M3x8 screw from the opposite side and secure the parts together.
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Take care not to over tighten the screws as you can damage the printed parts.
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Back part & duct sub-assembly
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4028 Part Cooling Fan
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Pay special attention to the fan airflow, it should blow the air towards the cooling duct. Most fans have a small arrow indicating the airflow.
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Point the fan wires to this side.
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2x M3x35 Countersink Screw
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Feed the M3x35 screws into the toolhead plate, through the 4028 part cooling fan and tighten them into the printed sub-assembly.
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Take care not to over tighten the M3x35 screws as you can damage the printed parts
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Avoid using a ball end hex key, as they are more prone to damaging the sensitive M3 countersink screw head.
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1x rr_vc4_toolhead_front
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1x rr_vc4_toolhead_fan_grille
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2x rr_vc4_toolhead_front_clamp
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2x M4x10 Countersink Screw
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2x M3x40 Countersink Screw
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2x M3x35 Cap Head Screw
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Rat Rig toolhead fan grille printed part
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Rat Rig toolhead front printed part
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2x M3x35 Cap Head Screw
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Feed the M3x35 cap head screws through the grille (pay close attention to its orientation), the aluminium plate and the 4028 fan, tightening them into the back printed part.
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2x M3x40 Countersink Screw
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The M3x40 countersink screws must go through the holes on the front assembly and thread into the duct assembly.
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Take care not to over tighten the screws as you can damage the printed parts
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Avoid using a ball end hex key, as they are more prone to damaging the sensitive M3 countersink screw head.
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Insert the belt in the designated slot, and ensure the belt end is fed from behind the screw.
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Pull the belt end and gently place it inside the groove.
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The belt teeth must be facing the front of the machine.
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Rat Rig toolhead front belt clamp
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Lever the belt clamp against the exposed screw section and place it inside the belt slot.
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1x M4x10 Countersink Screw
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Tighten the M4x10 screw making sure the teeth of the belt clamp mesh with the belt
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Pay attention to seating the notch on the belt clamp on the exposed screw section. Pull on the belt to make sure it's secured properly.
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Repeat Steps 15, 16 and 17 to attach the other belt
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Feed the belt inside the slot on the back part of the toolhead.
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Rat Rig toolhead back belt clamp
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Insert the back belt clamp from the other side of the toolhead, while keeping some excess belt.
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M3x35 Cap Head Screw
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Tighten the M3x35 Cap Head screw while pulling on the belt from the other side.
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Cut the excess belt.
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Repeat Steps 18, 19 and 20 to attach the other belt.
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The Hybrid belts will be installed later.
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Phaetus Rapido V2 UHF Hotend
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4x M2.5x6 Countersink Screw
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PTFE tube - 24.5mm
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Remove the two countersink screws on top of the rapido
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Remove the V6-style adapter, it is not required for the RatRig toolhead
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Phaetus Rapido V2 UHF
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Place the Phaetus Rapido V2 UHF Hotend on the plate, making sure to route the cables through the designated slot
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Look from above and see if all four holes line up correctly.
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All the holes on the plate, hotend and printed part should line up:
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If they align skip to Step 26
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If they don't align follow the next steps
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If the cables of your Rapido 2 hotend don't align perfectly with the toolhead slot, please follow the next steps:
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Push down on the silicone sock to remove it
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Loosen the set screw on the heatsink
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Do not remove it completely to avoid losing it
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Remove the 2.5mm Cap Head Screws from the hotend
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Carefully rotate the heatsink until the three screw holes align again.
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There isn't a way to tell how much you need to rotate you hotend, it might be just 120º or it might be 240º. It's a matter of trial and error.
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Insert the 2.5mm Cap Head Screws back in and tighten them.
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DO NOT overtighten the screws, they are only 2.5mm and will break if excessive force is applied.
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Tighten the set screw back in
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DO NOT overtighten the screw, if excessive force is applied the heatbreak will be permanently damaged.
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Put the socket back on
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Try to insert the hotend on the toolhead and see if the cables align with the designated slot, if not, repeat Steps 23, 24 and 25 and try a different angle in Step 22
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4x M2.5x6 Countersink Screw
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Tighten the M2.5x6 Countersink Screws to secure the hotend to the plate.
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Avoid using a ball end hex key, as they are more prone to damaging the sensitive M2.5 countersink screw head.
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PTFE tube - 24.5mm
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Insert the PTFE tube in to the marked hole and push it until it stops.
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Rat Rig X Endstop
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2x M3x6 Cap Head Screw
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Tighten the M3x6 screws to secure the X endstop to the toolhead.
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Take care not to over tighten the M3x6 screws as you can damage the printed parts.
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1x rr_vc4_toolhead_shroud
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40x10mm 24V Axial Fan
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4x M3x16 Cap Head Screw
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Remove the sacrificial layers from the back of the rr_vc4_toolhead_shroud
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Rat Rig toolhead fan shroud printed part
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40x10mm 24V Axial Fan
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The wires should be positioned where the arrow points.
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4x M3x16 Cap Head Screw
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Insert the M3x16 screws into the Rat Rig toolhead shroud printed part, through the 40mm fan, and fasten them into the Rat Rig toolhead front.
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Take care not to over tighten the M3x16 screws as you can damage the printed parts.
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Pay special attention to the fan airflow, it should blow the air towards the hot end heat sink. Most fans have a small arrow indicating the airflow. If not, the the fan label should be facing the hotend.
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Remove the tensioning screw
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Remove the two front screws
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Carefully detach (or rotate) the stepper motor from the housing
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Rotate the stepper motor 180º until the wires come out from the top.
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Carefully reinstall the stepper on the housing.
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Install the front screws
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Install the tensioning screw
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LDO Orbiter V2
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2x M3x8 Cap Head Screw
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Carefully align the extruder with the PTFE tube.
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Insert the M3x8 screws into the LDO Orbiter V2 and fasten them to the Rat Rig toolhead plate.
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Take care not to over tighten the M3x8 screws as you can strip the toolhead plate threads
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Beacon Rev H Low Profile
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Rat Rig recommends connecting the beacon's cable before mounting it to ensure the connector is fully and securely inserted.
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2x M3x6 Wafer Head Screw
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Tighten the M3x6 screws to secure the Beacon to the toolhead.
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Take care not to over tighten the M3x6 screws as you can damage the PCB and the printed parts.
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5x M3x8 Cap Head Screw
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2x M3x35 Cap Head Screw
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1x Hex standoff M3x20x4.5
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rr_vc4_toolhead_toolboard_vertical
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BIGTREETECH EBB42 USB/CAN TOOLBOARD V1.2
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TMC2209 driver heatsink (included in the EBB42 box)
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Remove the adhesive backing from the heatsink and gently press it onto the TMC2209 driver.
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Thread the hex standoff on to the LDO Orbiter V2 screw.
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Do not overtighten the hex standoffs. They are brass and it is possible to strip the threads.
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Insert the M3x35 screws into the Rat Rig toolhead vertical toolboard mount printed part and secure it onto the toolhead.
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Take care not to over tighten the M3x35 screws as you can damage the printed parts.
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1x M3x8 Cap Head Screw
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Insert the M3x8 screw through the printed part and into the thread to attach it to hex standoff.
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BIGTREETECH EBB42 USB/CAN TOOLBOARD V1.2
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4x M3x8 Cap Head Screw
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Insert the M3x8 screws into the toolboard and thread them into the Rat Rig toolhead vertical toolboard mount printed part
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Your V-Core 4 now has the Rat Rig Toolhead installed and it's ready to melt some filament!
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One Comment
I would have prefered the change of connector being described here and not in chapter 12