01. Frame Assembly

The following tools are required for this section of the guide:

Allen key / hex wrenches in the following sizes: 4mm & 5mm

Avoid using ball end hex wrenches on the Quick Connectors as they are more prone to damaging the heads of the Set Screws

Spanners / wrenches in the following size: 13mm

A pair of scissors

The following tools are recommended for this guide:

A tape measure

An Engineer Square

The following steps show how the aluminium extrusion Quick Connectors are prepared and installed. The V-Core 4.0 frame assembly begins on step 7

The Quick Connectors are supplied in two parts:

Quick Connector T-Nut Pin with the O-Ring pre-installed

Quick Connector Housing with the Set Screw pre-installed

Before trying to install a Quick Connector Housing into an extrusion, check that the Set Screw is not blocking the hole in the Quick Connector Housing

If the Set Screw is blocking the hole in the Quick Connector Housing, slightly unscrew it to achieve the necessary clearance

Example extrusion

Quick Connector Housing

Insert the Quick Connector Housing into the hole in the aluminium extrusion

Please note: If the Quick Connector Housing is difficult to insert into the aluminium extrusion, try inserting it from the opposite side

Make sure that the Quick Connector Housings all face the same direction

Make sure that the hole in the Quick Connector Housing is aligned with the central hole on the aluminium extrusion as shown

Insert the Quick Connector T-Nut Pin into the central hole on the extrusion slot

Make sure the "notch" in the pin is facing towards the Set Screw

Quick Connector Set Screw

Using a 4mm hex key, tighten the Set Screw just enough to hold the Quick Connector T-Nut Pin inside the extrusion

If correctly tightened, the Quick Connector T-Nut Pin should still move slightly backwards and forwards, but should not come loose

Slide the second aluminium extrusion into position, aligning the Quick Connector T-Nut Pin into the slot of the second aluminium extrusion

Be careful not to scratch the aluminium extrusions when assembling them

Quick Connector Housing Set Screw

Fully tighten the Set Screw to secure the extrusions together

The Set Screw will cause the Quick Connector T-Nut Pin to pull tight against the second extrusion, securing them together

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Set Screw

Quick Connector Housing

Quick Connector T-Nut Pin

The Set Screw within the Quick Connector Housing engages with the "notch" in the Quick Connector T-Nut Pin

As the Set Screw is fastened, the T-Nut Pin is pulled inwards, causing the extrusions to lock together

All of the extrusions for the V-Core 4.0 are provided packed in the same box. The SKU varies depending on the size being assembled:

V-Core 4.0 - 300: Rat Rig V-Core 4.0 - CNC Milled Profile Pack v1.0 - 300 (SKU: HW3984MK)

V-Core 4.0 - 400: Rat Rig V-Core 4.0 - CNC Milled Profile Pack v1.0 - 400 (SKU: HW3985MK)

V-Core 4.0 - 500: Rat Rig V-Core 4.0 - CNC Milled Profile Pack v1.0 - 500 (SKU: HW3986MK)

Be careful when opening the package. Do not use a long blade to cut the box open as you can damage the extrusions

Unpack each layer carefully, placing the extrusions to the side for now

There are four layers of extrusions to unpack

The 2020 V-Slot extrusion will be used in a later guide. All others are used in the construction of the frame

If you are building a machine of a different size, add 100mm to all listed extrusion lengths for the V-Core 4.0 400 or 200mm for the V-Core 4.0 500

28x Quick Connector for 30 series B-Type - 0º (SKU: HW3347GC)

Install Quick Connectors into both ends of the following extrusions:

3x T-Slot 3030 Milled Extrusion - 440mm

4x T-Slot 3030 Milled Extrusion - 475mm

2x T-Slot 3030 Milled Extrusion - 475mm with two M8 holes

Make sure the Quick Connector Set Screws are facing the same side as the counterbores for the M8 screw holes

5x T-Slot 3030 Milled Extrusion - 540mm

If you are building a machine of a different size, add 100mm to all listed extrusion lengths for the V-Core 4.0 400 or 200mm for the V-Core 4.0 500

In addition to the extrusions prepared in the previous step, the following extrusions are needed to assemble the frame:

2x T-Slot 3030 Milled Extrusion - 750mm

2x T-Slot 3030 Milled Extrusion - 750mm with three M4 holes

1x T-Slot 3060 Milled Extrusion - 540mm

4x M8x40 Cap Head Screw (SKU: HW1871SC)

1x vc4_frame_jig Printed Part (SKU: PP000279)

Please note: The Frame Jig may have been printed in green or black. The design is the same regardless of colour

T-Slot 3030 Milled Extrusion - 475mm with Quick Connectors and two M8 holes from step 9

Make sure that the counterbores for the M8 holes are oriented as shown

T-Slot 3030 Milled Extrusion - 750mm

T-Slot 3030 Milled Extrusion - 750mm with three M4 holes

Make sure this extrusion is installed as shown. It should be at the front, with the three M4 holes at the top and facing to the side

Assemble the extrusions as shown but do not fasten them together yet

Be careful not to scratch the aluminium extrusions when assembling them

Lay the assembly on a flat surface, this is crucial to ensure a square frame

Good surfaces: Poured self-levelled concrete, glass, or a stone countertop

Bad surfaces: Carpeted floor, a tile floor, or rough concrete

Align the extrusions as shown - making sure the ends are flush

Build Tip: You can use a spare 3030 extrusion or an Engineer Square to help align the assembly

Fasten the Set Screws in both of the Quick Connectors to secure the extrusions together

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

T-Slot 3030 Milled Extrusion - 440mm with Quick Connectors from step 9

Align the Quick Connector T-Nut Pin with the bottom extrusion slot

Insert the Quick Connector T-Nut Pin into the bottom extrusion slot

T-Slot 3030 Milled Extrusion - 475mm with Quick Connectors from step 9

Insert the extrusion into the side assemblies, making sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots

Be careful not to scratch the aluminium extrusions when assembling them

Slide the marked extrusion downwards, making sure the Quick Connector T-Nut Pin on the 440mm extrusion fits inside the extrusion slot

Carefully rotate the marked extrusion 90 degrees so that the Quick Connector Set Screws face outwards as shown

Look into the extrusion slots and make sure that both the upper and lower Quick Connector T-Nut Pins have rotated correctly

Be careful not to scratch the aluminium extrusions when assembling them

V-Core 4.0 Frame Jig

Install the Frame Jig onto the assembly as shown

Lay the assembly on a flat surface, this is crucial to ensure a square frame

Make sure the Frame Jig is installed completely flush with the extrusion and that the bottom "tabs" are within the extrusion slot

Push the Frame Jig to the right to eliminate any space between the Frame Jig and the front extrusion

The marked gap should measure 20mm. This measurement is the same for all V-Core 4.0 sizes

Build Tip: You can use the 2020 V-Slot extrusion to verify the gap but be careful not to scratch the aluminium extrusions

Fully tighten the marked Set Screw to secure the extrusions together

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Move the Frame Jig to the marked position

Make sure the Frame Jig is installed completely flush with the extrusion and that the bottom "tabs" are within the extrusion slot

Push the Frame Jig to the right to eliminate any space between the Frame Jig and the front extrusion

The marked gap should measure 20mm. This measurement is the same for all V-Core 4.0 sizes

Fully tighten both of the marked Set Screws to secure the extrusions together

Double check that the marked distance is 250mm. This measurement is the same for all V-Core 4.0 sizes

Fully tighten the marked Set Screw to secure the extrusions together

If any of the extrusion connections are loose after fully tightening the Set Screws, loosen the Set Screw on the loose joint and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

T-Slot 3030 Milled Extrusion - 475mm with Quick Connectors from step 9

Insert the extrusion into the side assemblies, making sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots

Be careful not to scratch the aluminium extrusions when assembling them

Align the extrusions as shown - making sure the ends are flush

Refer to step 12 for instructions on how to correctly align the extrusions

Fully tighten both of the marked Set Screws to secure the extrusions together

If any of the extrusion connections are loose after fully tightening the Set Screws, loosen the Set Screw on the loose joint and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Set this assembly aside until step 24

T-Slot 3030 Milled Extrusion - 475mm with Quick Connectors and two M8 holes from step 9

Make sure that the counterbores for the M8 holes are oriented as shown

T-Slot 3030 Milled Extrusion - 750mm with three M4 holes

T-Slot 3030 Milled Extrusion - 750mm

Make sure this extrusion is installed as shown. It should be at the front, with the three M4 holes at the top and facing to the side

Assemble the extrusions as shown but do not fasten them together yet

Lay the assembly on a flat surface, this is crucial to ensure a square frame

Good surfaces: Poured self-levelled concrete, glass, or a stone countertop

Bad surfaces: Carpeted floor, a tile floor, or rough concrete

Align the extrusions as shown - making sure the ends are flush

Build Tip: You can use a spare 3030 extrusion or an Engineer Square to help align the assembly

Fasten the Set Screws in both of the Quick Connectors to secure the extrusions together

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

T-Slot 3030 Milled Extrusion - 440mm with Quick Connectors from step 9

Align the Quick Connector T-Nut Pin with the bottom extrusion slot and insert it

T-Slot 3030 Milled Extrusion - 475mm with Quick Connectors from step 9

Insert the extrusion into the side assemblies, making sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots

Slide the extrusion downwards, making sure the Quick Connector T-Nut Pin on the 440mm extrusion fits inside the extrusion slot

Carefully rotate the marked extrusion 90 degrees so that the Quick Connector Set Screws face outwards as shown

Look into the extrusion slots and make sure that both the upper and lower Quick Connector T-Nut Pins have rotated correctly

Be careful not to scratch the aluminium extrusions when assembling them

Lay the assembly on a flat surface, this is crucial to ensure a square frame

Install the Frame Jig onto the assembly as shown

Make sure the Frame Jig is installed completely flush with the extrusion and that the bottom "tabs" are within the extrusion slot

Push the Frame Jig to the left to eliminate any space between the Frame Jig and the front extrusion

The marked gap should measure 20mm. This measurement is the same for all V-Core 4.0 sizes

Build Tip: You can use the 2020 V-Slot extrusion to verify the gap but be careful not to scratch the aluminium extrusions

Fully tighten the marked Set Screw to secure the extrusions together

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Move the Frame Jig to the marked position

Make sure the Frame Jig is installed completely flush with the extrusion and that the bottom "tabs" are within the extrusion slot

Push the Frame Jig to the left to eliminate any space between the Frame Jig and the front extrusion

The marked gap should measure 20mm. This measurement is the same for all V-Core 4.0 sizes

Fully tighten both of the marked Set Screws to secure the extrusions together

Double check that the marked distance is 250mm. This measurement is the same for all V-Core 4.0 sizes

Fully tighten the marked Set Screw to secure the extrusions together

If any of the extrusion connections are loose after fully tightening the Set Screws, loosen the Set Screw on the loose joint and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

T-Slot 3030 Milled Extrusion - 475mm with Quick Connectors from step 9

Insert the extrusion into the side assemblies, making sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots

Be careful not to scratch the aluminium extrusions when assembling them

Align the extrusions as shown - making sure the ends are flush

Refer to step 12 for instructions on how to correctly align the extrusions

Fully tighten both of the marked Set Screws to secure the extrusions together

If any of the extrusion connections are loose after fully tightening the Set Screws, loosen the Set Screw on the loose joint and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Make sure that the two frame side sub-assemblies match the provided image:

Left-hand side sub-assembly assembled in step 11 through to step 17

Right-hand side sub-assembly assembled in step 18 through step 23

The two sub-assemblies should be a mirror of each other

It is important to verify that the assemblies are correctly mirrored. Incorrect assembly will lead to significant issues during later steps

Left-hand side sub-assembly from step 17

T-Slot 3060 Milled Extrusion - 540mm from step 10

Align the holes in the 3060 extrusion with the M8 holes in the bottom extrusion of the left-hand side sub-assembly

2x M8x40 Cap Head Screw from step 10

Insert each M8x40 Cap Head Screw through the M8 holes in the bottom extrusion of the sub-assembly. Carefully begin to thread them into the end of the T-Slot 3060 extrusion before fully tightening them to secure the extrusions together

2x T-Slot 3030 Milled Extrusion - 540mm with Quick Connectors from step 9

Insert each extrusion into the side assembly. Make sure the Quick Connector T-Nut pins are aligned with the side extrusion slots and the Quick Connector Set Screws are facing outwards

Be careful not to scratch the aluminium extrusions when assembling them

Place the assembly on a flat surface, this is crucial to ensure the extrusions are aligned and the frame is square

Make sure that the front extrusion is flush with the side assembly

Fully tighten the marked Set Screw on the front to secure the extrusion to the sub-assembly

Make sure that the rear extrusion is flush with the side assembly

Fully tighten the marked Set Screw on the rear to secure the extrusion to the sub-assembly

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Make sure to support the frame assembly to ensure that it does not fall over

Right-hand side sub-assembly from step 23

Slide the right-hand side sub-assembly down onto the frame assembly. Make sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots

Be careful not to scratch the aluminium extrusions when assembling them

2x M8x40 Cap Head Screw from step 10

Insert each M8x40 Cap Head Screw through the M8 holes in the bottom extrusion of the sub-assembly. Carefully begin to thread them into the end of the T-Slot 3060 extrusion before fully tightening them to secure the extrusions together

Make sure that the front and rear extrusions are flush with the side sub-assembly

Fully tighten the marked Set Screws on the front and rear to secure the side sub-assembly to the rest of the frame

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

T-Slot 3030 Milled Extrusion - 440mm with Quick Connectors from step 9

Align the Quick Connector T-Nut Pin with the bottom extrusion slot and insert it

T-Slot 3030 Milled Extrusion - 540mm with Quick Connectors from step 9

Insert the extrusion into the side assemblies, making sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots and the Quick Connector Set Screws are facing outwards

Slide the extrusion downwards, making sure the Quick Connector T-Nut Pin on the 440mm extrusion fits inside the extrusion slot

Be careful not to scratch the aluminium extrusions when assembling them

Carefully rotate the marked extrusion 90 degrees so that the Quick Connector Set Screws face towards the rear as shown

Look into the extrusion slots and make sure that both the upper and lower Quick Connector T-Nut Pins have rotated correctly

Install the Frame Jig onto the assembly as shown

Measure the marked gap on both sides, they should be equal and measure 255mm

V-Core 4.0 - 400: The gaps should measure 305mm

V-Core 4.0 - 500: The gaps should measure 355mm

Fully tighten the marked Set Screw to secure the extrusions together

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Move the Frame Jig to the marked position

Make sure the Frame Jig is installed completely flush with the extrusion and that the bottom "tabs" are within the extrusion slot

Measure the marked gap on both sides, they should be equal and measure 255mm

V-Core 4.0 - 400: The gaps should measure 305mm

V-Core 4.0 - 500: The gaps should measure 355mm

Fully tighten the marked Set Screw to secure the extrusions together

Do not tighten either of the marked Set Screws at this point, they will be secured in a following step

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

1x Rat Rig V-Core 4.0 - Motor Plate - Lower Left v1.0 (SKU: HW3606PC)

1x Rat Rig V-Core 4.0 - Motor Plate - Lower Right v1.0 (SKU: HW3607PC)

8x M6x12 Cap Head Screw (SKU: HW1836SC)

8x T-Nut Drop-in for 30 series - M6 (SKU: HW1361NC)

Rat Rig V-Core 4.0 - Motor Plate - Lower Left v1.0

4x M6x12 Cap Head Screw

Insert the M6x12 Cap Head Screws into the plate from the side without the countersunk holes

4x T-Nut Drop-in for 30 series - M6

Loosely thread a T-Nut onto each of the M6x12 Cap Head Screws. Do not tighten them at this point

Repeat these instructions to assemble the lower right stepper motor plate

Completed lower left stepper motor plate

Completed lower right stepper motor plate

Align the lower left stepper motor plate assembly with the back left extrusion as shown

Make sure the plate is fully seated against the 3030 extrusion

Raise the plate upwards until it touches the extrusions above

Tighten the four M6x12 Cap Head Screws to secure the stepper motor plate to both extrusions. This will ensure the side and back extrusions are correctly aligned

Repeat the above instructions to align and install the lower right stepper motor plate assembly to the frame

Fully tighten the marked Set Screws to secure the rear extrusion to the frame

If the extrusion connection is loose after fully tightening the Set Screw, loosen the Set Screw and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

Loosen all four M6x12 Cap Head Screws on the lower left stepper motor plate, and remove it from the frame

Loosen all four M6x12 Cap Head Screws on the lower right stepper motor plate, and remove it from the frame

Set both stepper motor plates aside, they will be used later in the guide

It is important to verify the frame assembly is correct at this point. Check the following:

The front extrusions are installed correctly with the three M3 holes at the top and facing towards the sides

The two M8x40 Cap Head Screws per side are fully tightened

All of the Quick Connector Set Screws are facing outwards and are fully tightened

T-Slot 3030 Milled Extrusion - 540mm with Quick Connectors from step 9

Insert the extrusion into the side assemblies, making sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots and the Quick Connector Set Screws are facing towards the rear

Be careful not to scratch the aluminium extrusions when assembling them

Align the extrusions as shown - making sure the ends are flush

Refer to step 12 for instructions on how to correctly align the extrusions

Fully tighten both of the marked Set Screws to secure the extrusions together

If any of the extrusion connections are loose after fully tightening the Set Screws, loosen the Set Screw on the loose joint and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

T-Slot 3030 Milled Extrusion - 540mm with Quick Connectors from step 9

Insert the extrusion into the side assemblies, making sure the Quick Connector T-Nut Pins are aligned with the side extrusion slots and the Quick Connector Set Screws are facing towards the front

Be careful not to scratch the aluminium extrusions when assembling them

Align the extrusions as shown - making sure the ends are flush

Refer to step 12 for instructions on how to correctly align the extrusions

Fully tighten both of the marked Set Screws to secure the extrusions together

If any of the extrusion connections are loose after fully tightening the Set Screws, loosen the Set Screw on the loose joint and check that the Quick Connector T-Nut Pin was properly positioned. The connection will not tighten if the "notch" on the pin is not aligned with the Set Screw

4x Leveling Feet for 3030 - M8x30mm (SKU: HW3727GC)

4x Leveling Feet for 3030 - M8x30mm

Carefully thread one foot into each of the four frame corner extrusions as shown

Adjust each foot so that the frame sits level and does not wobble

The SKUs for the V-Core 4.0 base plates vary depending on the size:

V-Core 4.0 - 300: Rat Rig V-Core 4.0 - Base Plate - 300 Rear v1.2 (SKU: HW3919PC)

V-Core 4.0 - 300: Rat Rig V-Core 4.0 - Base Plate - 300 Front v1.2 (SKU: HW3918PC)

V-Core 4.0 - 400: Rat Rig V-Core 4.0 - Base Plate - 400 Rear v1.2 (SKU: HW3921PC)

V-Core 4.0 - 400: Rat Rig V-Core 4.0 - Base Plate - 400 Front v1.2 (SKU: HW3920PC)

V-Core 4.0 - 500: Rat Rig V-Core 4.0 - Base Plate - 500 Rear v1.2 (SKU: HW3921PC)

V-Core 4.0 - 500: Rat Rig V-Core 4.0 - Base Plate - 500 Front v1.2 (SKU: HW3922PC)

16x Washer Simple M6 - Black 12.9 Steel (SKU: HW2746NC)

4x M6x16 Cap Head Screw (SKU: HW2827SC)

1x Rubber Grommet - 18x14x3 (SKU: HW3783GC)

16x M6x12 Cap Head Screw (SKU: HW1836SC)

20x T-Nut - Drop In Type for 30 Series - M6 (SKU: HW1361NC)

22 Metres of Foam Strip - 1mm x 8mm - Adhesive 3M - EVA material (SKU: HW2943GC)

Using scissors, cut lengths of the foam strip based upon the size of the V-Core 4.0 being assembled:

3x 544mm (300) / 644mm (400) / 744mm (500)

1x 538mm (300) / 638mm (400) / 738mm (500)

2x 423mm (300) / 523mm (400) / 623mm (500)

2x 253mm (300) / 303mm (400) / 353mm (500)

2x 18mm (All sizes)

For each length of foam strip, carefully remove the backing paper which protects the adhesive and then apply it to the frame in the positions shown:

544mm (300) / 644mm (400) / 744mm (500)

538mm (300) / 638mm (400) / 738mm (500)

423mm (300) / 523mm (400) / 623mm (500)

253mm (300) / 303mm (400) / 353mm (500)

18mm (All sizes)

Rat Rig V-Core 4.0 - Base Plate - Rear

Locate the marked hole on the base plate

Rubber Grommet - 18x14x3

Install the Rubber Grommet into the marked hole. The grommet is flexible so it can be deformed to install it

Rat Rig V-Core 4.0 - Base Plate - Rear

Make sure the rear base plate is oriented with the grommet offset to the left

Rat Rig V-Core 4.0 - Base Plate - Front

16x M6x12 Cap Head Screw

16x Washer Simple M6 - Black 12.9 Steel

Install an M6 washer onto each of the M6x12 Cap Head Screws and then insert the screw into each of the holes shown

4x M6x16 Cap Head Screw

Insert an M6x16 Cap Head Screw into each of the four holes along the front edge of the front base plate

20x T-Nut Drop-in for 30 series - M6

Loosely thread a 3030 T-nut onto each of the sixteen M6x12 Cap Head Screws and onto each of the four M6x16 Cap Head Screws. Do not tighten any of them at this point

Please note: The base plates for both the V-Core 4.0 400 and V-Core 4.0 500 have six additional mounting holes which are not used in the default kit

These additional holes are provided to allow the optional installation of extra brackets for increased frame stiffness

Rear Base Plate assembly from the previous step

Insert the Rear Base Plate into the side of the frame assembly, sliding it to the back, and then downwards to rest on the base of the frame assembly

Be careful not to scratch the aluminium extrusions when installing the Rear Base Plate

Make sure all of the T-Nuts are slotted into the extrusions

Secure the Rear Base Plate to the frame assembly by tightening all nine M6x12 screws

The ninth screw is obscured in the image

Front Base Plate assembly from step 46

Insert the Front Base Plate into the front of the frame assembly, at a 45-degree angle

Move the left-hand side of the Front Base Plate into position above the bottom left-hand side extrusions

Rotate the right-hand side of the Front Base Plate downwards until it sits flat within the frame assembly

Be careful not to scratch the aluminium extrusions when installing the Front Base Plate

Make sure all of the T-Nuts are slotted into the extrusions

Make sure that the Front Base Plate is fully seated in the base of the frame assembly

Secure the Front Base Plate to the frame assembly by tightening all seven M6x12 screws

Do not tighten the four M6x16 Cap Head Screws along the front edge at this point

4x Bracket - Extruded 90º Corner for 30 series - 6030 Tall - Black (SKU: HW3162BC)

12x T-Nut - Drop In Type for 30 Series - M6 (SKU: HW1361NC)

12x M6x12 Cap Head Screw (SKU: HW1836SC)

Bracket - Extruded 90º Corner for 30 series - 6030 Tall - Black

2x M6x12 Cap Head Screw

Insert an M6x12 Cap Head Screw into each of the two holes on one side of the bracket as shown

2x T-Nut - Drop In Type for 30 Series - M6

Loosely thread a 3030 T-nut onto each of the two M6x12 Cap Head Screws. Do not tighten any of them at this point

Prepare four of these assemblies. Set two aside until step 53 and keep two for the next step

Lower frame bracket assemble from the previous step

2x M6x12 Cap Head Screw

Insert an M6x12 Cap Head Screw into each of the two holes on the remaining side of the bracket as shown

2x T-Nut - Drop In Type for 30 Series - M6

Loosely thread a 3030 T-nut onto each of the two M6x12 Cap Head Screws. Do not tighten any of them at this point

Prepare two of these assemblies and set them both aside until step 55

2x M6x16 Cap Head Screw

Carefully unscrew and remove both M6x16 Cap Head Screws, set them aside for a moment

It is important not to move the T-Nuts hidden under the Base Plate

Lower frame bracket assembly from step 51

Position the lower frame bracket as shown. The bottom holes in the bracket should align with the holes in the Base Plate

Make sure both of the T-Nuts are slotted into the extrusion

Insert the two M6x16 Cap Head Screws into the lower frame bracket and loosely thread them back into the T-Nuts under the Base Plate

Do not tighten any of the M6x12 or M6x16 Cap Head Screws at this point

Press the lower frame bracket against the side 3030 extrusion

Fully tighten both of the M6x16 Cap Head Screws to secure the lower frame bracket to the Base Plate

Fully tighten both of the M6x12 Cap Head Screws to secure the lower frame bracket to the 3030 extrusion

Repeat both the previous step, and this step, to install the lower right frame bracket

Upper frame bracket assembly from step 52

Position the upper frame bracket into the corner of the extrusions as shown

Make sure all of the T-Nuts are slotted into the extrusions

Press the upper frame bracket into the corner of the 3030 extrusions

Fully tighten all four of the M6x12 Cap Head Screws to secure the upper frame bracket to the frame

Repeat the previous step, to install the upper right frame bracket

Verify that all 4 frame brackets are correctly installed and that all Cap Head Screws are fully tightened